100 Hour and Annual Condition Inspections
Instructions pertaining to 100 hour and annual condition inspections, as well as line maintenance, are contained in the corresponding Maintenance and Inspection Procedures Manuals published by Flight Design for each model of aircraft.
Copies may be obtained by writing:
Flight Design USA
P.O. Box 325
South Woodstock, CT 06267
Or email airworthiness@flightdesignusa.com
Continued Airworthiness Support
In a manner similar to Airworthiness Directives and Service Bulletins that are issued for aircraft certificated in other categories, Flight Design issues Safety Directives (also known as Notices). These are notifications of corrective actions determined by Flight Design in response to a reported safety of flight or service difficulty issue.
The content and format is determined by applicable Federal Aviation Regulations as well as ASTM standards for “Notice of Corrective Action” and “Operational Risk Assessment Procedure”.
CT Safety Directives
There are three types of Safety Directive:
Service Notification: For notifications that do not necessarily recommend future action but are primarily for promulgation of continued airworthiness information.
Service Bulletin: For notifications that do not require immediate action but do recommend future action.
Safety Alert: For notifications that require immediate action.
Note: Flight Design does not use notices of corrective action (Safety Directives) to promote or make mandatory non-safety of flight related equipment upgrades or additions.
| Title | Type | Model | Download | Date |
|---|---|---|---|---|
| Fuel Filter Exchange | Service Bulletin sb-astm-ct2k-04 sb-astm-ctls-01 sb-astm-ctsw-06 | CT2K, CTSW, CTLS | Dwonload (PDF 420KB) | 2009/06/09 |
| Rudder Centering Fork - Control Stop Replacement | Service Bulletin sb-astm-ctls-02 | CTLS | Download (PDF 296KB) | 2009/11/30 |
| Rudder Centering Fork - Control Stop Replacement | Service Bulletin sb-astm-ctls-03 | CTLS | Dwonload (PDF 316 KB) | 2009/11/30 |
| Stabilizer Rear Wall | Service Bulletin sb-astm-ctsw-07 | CTSW | Download (PDF 64KB) Packing Instructions | 2009/11/20 |
| Information on Usage of Ethanol Blended Fuel | Service Notification SN-ASTM-CT__-06 SN-ASTM-CT2k-08 SN-ASTM-CTSW-05 SN-ASTM-CTLS-01 | CT2K, CTSW, CTLS | Dwonload (PDF 24KB) | 2008/09/22 |
| Rohacell® foam core | SAFETY DIRECTIVE No.1 | CT, CT2K, CTSW | Download (PDF 104KB) | 2006/01/01 |
| Engine coolant | SAFETY DIRECTIVE No.2 | CT, CT2K, CTSW | Download (PDF 104KB) | 2009/12/09 |
| Coolant Hose Cracking | Service Notification SN-ASTM-CT2k-03 | CT2K | Download (PDF 48KB) | 2008/10/15 |
| Coolant Hose Chafing | Service Notification SN-ASTM-CT_-03 SN-ASTM-CT2k-04 | CT, CT2K | Download (PDF 96KB) | 2008/10/15 |
| Upper Rudder Hinge | Service Notification SN-ASTM-CT_-04 SN-ASTM-CT2k-05 SN-ASTM-CTSW-03 | CT, CT2K, CTSW | Download (PDF 88KB) | 2008/10/15 |
| Aileron Bracket | Service Notification SN-ASTM-CT_-05 SN-ASTM-CT2k-06 | CT, CT2K | Download (PDF 88KB) | |
| Engine Mount Bolts | SAFETY DIRECTIVE No.8 | CT, CT2K, CTSW | Download (PDF 140KB) | 2006/01/01 |
| Radiator Isolator Mounts | SAFETY DIRECTIVE No.9 | CT, CT2K, CTSW | Download (PDF 104KB) | 2006/01/01 |
| Landing Gear | SAFETY DIRECTIVE No.10 | CT, CT2K, CTSW | Download (PDF 104KB) | 2005/12/15 |
| Servo Tab Hinge Enhancement | Service Bulletin SB-ASTM-CTSW-03 | CTSW | Download (PDF 88KB) | 2005/12/15 |
| Maintenance Inspection Intervals | Service Notification SN-ASTM-CT2k-07 SN-ASTM-CTSW-04 | CT2K, CTSW | Download (PDF 104KB) | 2005/12/15 |
| Fuel Filter | Service Bulletin SB-ASTM-CTSW-04 | CTSW | Download (PDF 180KB) | 2005/12/15 |
| Servo Tab Spring | Safety Alert SA-ASTM-CTSW-02 | CTSW | Download (PDF 1.1MB) Directions | 2005/12/15 |
| Trim Tab Reinforcement | SAFETY DIRECTIVE No.15 Revision 1 | CTSW | Download (PDF 736KB) Directions | 2007/06/29 |
Rotax Service Bulletins
Be the First to Know. Everything the Rotax Owner/Operator needs to know can be found at the Rotax Owner Assistance Network Network (ROAN) website, Rotax-Owner.com.
| Title | Type | Model | Download | Date |
|---|---|---|---|---|
| Replacement of fuel pump | Service Bulletin SB-912-053UL | ROTAX ENGINE TYPE 912 (SERIES) | Download (PDF 64 KB) Replacement Procedure (PDF 316 KB) | 2007/04/13 |
| Inspect for tight fit of oil filter | Service Bulletin SB-912-055 UL SB-914-036 UL | ROTAX ENGINE TYPE 912 AND 914 (SERIES) | Download (PDF 152 KB) | 2007/08/31 |
| Replacement of the propeller gear box | Service Bulletin SB-912-056 UL SB-914-038 UL | ROTAX® ENGINES TYPE 912/914 (SERIES) | Download (PDF 96 KB) | 2008/01/09 |
| Checking or replacement of flexible fuel line | Service Bulletin SB-912-054 UL | ROTAX ENGINE TYPE 912 (SERIES) | Download (PDF 752 KB) | 2007/05/29 |
BRS Service Bulletins
| Title | Type | Model | Download | Date |
|---|---|---|---|---|
| BRS-600 Pick-up Collar Support Replacement | Service Bulletin SB 07-03 | All BRS systems that use a BRS-600 | Download (PDF 424 KB) | 2007/8/27 |
| BRS Activation Handle Inspection & Rework | Service Bulletin SB 07-05 | All Flight Design CT aircraft | Download(PDF 540 KB) Download Instructions (PDF 152 KB) | 2007/8/24 |
