Below are several .pdf files for owners and prospective owners of Flight Design aircraft.
Go Here for ROTAX specific service.
Safety Forms - Required by ASTM to be submitted
MRA ( Major Repair Alteration) Form is Required if you do tasks not in the maintenance manual
Latest: MRA available for Replacement Exchange of 4″ Nose wheel for 6″ Tire…. NOW AVAILABLE Call
Safety of Flight Report form. NEW NOW FILLABLE ONLINE!! Use for reporting an event relative to safety of flight. This means it happened during a flight.
Service Difficulty Report form. NEW NOW FILLABLE ONLINE!! Use for reporting an irregularity discovered during maintenance.
New Service-Notice Format and Numbering System.
Support email: TopService@FlightDesignUSA.com
CTLS Manual Update
Flight Design has issued a new revision to clarify the minimum levels of certification for tasks in the maintenance manuals for CTSW and CTLS models.
Please print this out and put it in the CTLS maintenance manual as a revision.
Special Notice for Mechanics (09/14/08)
CTSW Manual Update:
Please print this out and put it in the CTSW maintenance manual as a revision.
Special Notice for Mechanics (11/20/08)
Return Authorization form for Neuform Propellers
Click to Get Form and directions to send in your Prop for Inspection or Repair
BRS Removal/Repack Instructions
Title Type Model Download Date
BRS-600 Pick-up Collar Support Replacement Service Bulletin
SB 07-03All BRS systems that use a BRS-600 Download (PDF 424 KB) 2007/8/27
BRS Activation Handle Inspection & Rework Service Bulletin
SB 07-05All Flight Design CT aircraft Download(PDF 540 KB)
Download Instructions (PDF 152 KB)2007/8/24
Instructions for Continued Airworthiness:
BRS-1350 HS
for Flight Design GmbH CTSWAirworthiness Document CTsw CTsw Airworthiness with BRS removed 2012/06/04
MRA form for removal of BRS parachute for repack or repair. Major Repair CTsw Removal of BRS in CTsw 2012/06/20
Instructions for Continued Airworthiness:
BRS-1350 HS
for Flight Design GmbH CTLSAirworthiness Document CTLS CTLS Airworthiness 2012/06/04
MRA form for removal of BRS parachute for repack or repair. Major Repair CTLS CTLS MRA BRS Removal 2012/06/20
Fire Wall Blanket and Fuel Oil Hose securing: CTsw OWNERS
CTSW owners please note that the Firewall and hose upgrade credit program is still available. During the Rotax 5 year hose change is a great time to include this important improvement financed by Flight Design
Improved Fire Wall Protection Kit
Improved Fire Wall Kit ( oil hose securing)
100 Hour and Annual Condition Inspections
Instructions pertaining to 100 hour and annual condition inspections, as well as line maintenance, are contained in the corresponding Maintenance and Inspection Procedures Manuals published by Flight Design for each model of aircraft.
CTLS Parts and Assembly Manual …….. Large File 38MB
CTSW Parts and Assembly Manual Large File 60.4MB
Maint manual CTsw….rev7 .. 3.7MB
Copies may be obtained by writing:
Flight Design USA
P.O. Box 325
South Woodstock, CT 06267
Or email airworthiness@flightdesignusa.com
Continued Airworthiness Support
In a manner similar to Airworthiness Directives and Service Bulletins that are issued for aircraft certificated in other categories, Flight Design issues Safety Directives (also known as Notices). These are notifications of corrective actions determined by Flight Design in response to a reported safety of flight or service difficulty issue.
The content and format is determined by applicable Federal Aviation Regulations as well as ASTM standards for “Notice of Corrective Action” and “Operational Risk Assessment Procedure”.
